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YN-XP502F-3T Intelligent Monitoring Device for Dry-Type Transformers

  • 3-channel PT100 precision temperature measurement, real-time monitoring of winding temperature, with automatic linkage of over-temperature alarms and trip functions
  • 2.8-inch color touchscreen with intuitive operation; supports historical data queries with time stamps
  • ARM-based processor + design with separate power and signal paths, ensuring stable operation in environments with strong electromagnetic interference
  • Comes standard with the MODBUS-RTU communication protocol for easy integration with backend monitoring systems
  • Flush-mounted, compact size (96×96×84 mm), compatible with a variety of cabinet types
  • Supports customization of the number of temperature measurement channels, alarm thresholds, communication parameters, and more to meet the needs of various operating conditions.
  • Get one-on-one product selection advice from professional engineers and receive a customized solution!
manufacturer (of a product)
Independent research and development
Customized design
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  • Details
  • Import Substitution · Alignment with Leading International Temperature Control Standards

Product Overview

The YN-XP502F-3T Smart Monitoring Device for Dry-Type Transformers is a smart temperature control product custom-developed by Fuzhou Inno Electronics Technology Co., Ltd. specifically for temperature measurement and control applications in dry-type transformers. The device features an embedded installation design and a highly interference-resistant housing. Even under complex operating conditions involving high voltage and strong electromagnetic interference, it continues to reliably output accurate temperature data. With robust EMC and EMI performance, it is suitable for applications with stringent stability requirements, such as substations and distribution rooms.

Product Features: A 2.8-inch color LCD touchscreen with intuitive, visually rich operation; a built-in clock chip that supports time-stamped historical data logging, making it easy for operations and maintenance personnel to track the device’s operating status. The core processor uses an ARM-architecture CPU, offering powerful data processing capabilities and stable system operation. The circuit board design adheres to a modular layout that separates high- and low-voltage circuits, effectively preventing spatial crosstalk between circuits and further ensuring the device’s long-term reliable operation at the hardware level.

Core Advantages

characterization instructions
Multi-Channel Precision Temperature Measurement Simultaneous data acquisition from 3 PT100 sensors for real-time monitoring of three-phase winding temperatures, with a measurement accuracy of ±1%FS
Colorful Touchscreen Interaction 2.8-inch color LCD touchscreen; the main interface automatically updates the temperature every 1,000 ms; operation is simple and intuitive
Smart Alarm Integration Supports automatic detection of over-temperature alarms and over-temperature trip conditions; triggers audible and visual alerts in case of abnormal conditions; and allows one-touch silencing.
Historical data traceability Built-in clock chip that automatically records historical temperatures with timestamps and the highest historical temperature
Remote Communication Access Comes standard with the MODBUS-RTU communication protocol, allowing connection to a host computer or backend system for centralized monitoring
Stable and Reliable Architecture ARM architecture CPU + modular circuit design with separate high- and low-voltage circuits, offering strong interference resistance and stable operation

Technical Parameter

sports event parameters
Number of Temperature Measurement Channels 3-channel PT100 temperature measurement, 3-channel winding temperature measurement
Operating power AC/DC 24–240 V
Temperature range -30.0℃~ 240.0℃
Measurement accuracy ±1%FS (thermostat class 0.5, sensor class B)
resolution (of a photo) 0.1°C
Control Contact Capacity 16A / 250 V AC
Total Power Consumption ≤10 W
working environment Ambient temperature: -25°C to +55°C; Ambient humidity: ≤95%RH (at 25°C)
Installation flush mounting
Overall dimensions 96 × 96 × 84 mm (length × width × height)
Hole Size 90 × 90 mm (length × width)
communication protocols Standard MODBUS-RTU (addresses 1–247, baud rates 1,200–38,400, default 9,600)

Implementation and Certification Standards

This product is manufactured in strict accordance with JB/T 7631-2016 "Electronic Temperature Controllers for Transformers" Manufactured in accordance with industry standards and certified by ISO 9001:2015 International Quality Management System Certification,ISO 14001:2015 Environmental Management System Certification,ISO 45001:2018 Occupational Health and Safety Management System Certification; simultaneously obtained IEC 61000-4:2005 International Standards and GB/T 17626-2008 "Electromagnetic Compatibility—Testing and Measurement Techniques"Through standard laboratory testing, both product quality and electromagnetic compatibility are fully guaranteed.

Smart LCD Display Interface

LCD Initialization Startup Screen 

YN-XP502F-3T

Front View of InnoTech's LCD Instrument Panel

Once the device has completed initialization, it will automatically enter the "Main Screen." Provided the sensors are properly connected, it will automatically read and display temperature data. The screen refreshes every 1,000 ms, providing a real-time view of the operating temperatures of each transformer winding, allowing operations and maintenance personnel to monitor the device’s status at any time without requiring any additional action.

① Temperature Display Area

The main interface displays real-time data from all three temperature measurement channels—CH1, CH2, and CH3—simultaneously, using different colors to distinguish between various operating states for easy visualization:

Display Information Display normally Thermostat Malfunction Sensor Wire Break Over Temperature Alarm Over-temperature tripping
Content 45.5 -ER- -OP- 130.0 152.0

When a malfunction occurs (such as the temperature exceeding the thermostat's upper or lower limits), the screen will display -ER-; When an open-circuit fault occurs in the sensor, the screen will display -OP-; When a temperature over-limit alarm is triggered, the value is highlighted in orange; when a temperature over-limit trip occurs, the value is highlighted in red, making the alert even more conspicuous.

When any of the above conditions occur, the buzzer will automatically sound an alarm; once the alarm is triggered, the mute button icon will flash continuously to indicate the alarm. Operations personnel can simply press this button to silence the buzzer—a simple and convenient process.

② Clock Display Area

The current system time is displayed in real time at the top of the main screen. Tap this area to access the clock settings screen, where you can adjust the year, month, day, hour, minute, and second independently. The device has a built-in clock battery, so even if the thermostat unexpectedly loses power, the clock will continue to run normally, ensuring that the timestamps in historical data records remain accurate and reliable.

③ Function Status Indicator Area

Four status indicator icons are located in the upper-right corner of the interface, providing real-time feedback on the device’s current operating status, allowing operations and maintenance personnel to quickly grasp the overall operating status without having to enter submenus:

Status Name Fan Operation Winding Alarm Winding Trip Equipment Failure
instructions Warning Light Illuminates During Fan Startup and Operation Lights up to indicate a winding overtemperature alarm Light up as a warning when a winding over-temperature trip occurs A warning light illuminates when the device malfunctions

④ Button Area

The bottom of the main interface features five function buttons covering common operations such as parameter settings, history queries, language selection, manual fan control, and alarm silencing. The touchscreen is highly responsive, making daily operation and maintenance a breeze:

Button Functional Description
Settings button Click to open the password prompt window. After entering the correct password (default: 13), you will be taken to the parameter settings menu.
Historical Data Key Click to open the historical data window and view historical temperature records and the highest temperature on record.
Language Switch Button Click to open the language selection screen, which supports switching between multiple languages, including Chinese and English.
Manual Fan Button Click to manually start the fan. Once started, the icon’s background turns green to make it easier to identify its status.
Alarm Mute Button Click to silence the current buzzer alarm—it’s simple and straightforward.

For more product information, please contact Innotongda.

Interfaces and Wiring

The device’s terminal block layout is clear and well-organized into distinct sections: the top section contains four relay output interfaces for the fan, alarm, trip, and fault; the middle section houses the RS485 communication interface (GND / B- / A+) and the AC/DC 24–240 V power supply interface; the bottom section features three PT100 sensor terminals, along with a reserved PE ground terminal, to facilitate on-site wiring and reduce the risk of incorrect connections.

application scenario

Widely used for temperature monitoring and fan interlock control of dry-type transformers in substations, distribution rooms at industrial and mining enterprises, and container-type substations, this system helps users monitor transformer winding operating temperatures in real time, provides timely warnings of overheating risks, ensures the safe and stable operation of transformers, and reduces the risk of accidents such as power outages and damage caused by overheating.

In the field of temperature control for dry-type transformers, products from leading international brands have long dominated the high-end overseas market. Their core competitive advantages lie in wide voltage compatibility, multi-channel temperature measurement, multiple relay outputs, fault self-diagnosis, historical data traceability, and standard communication protocols. The YN-XP502F-3T is designed to meet the same functional standards as comparable international products, serving as a domestic alternative to imported temperature controllers. It helps users effectively reduce procurement and maintenance costs, shorten lead times, and simplify after-sales communication—all while ensuring performance and reliability.

Core Competency Benchmarking

Competency Dimensions YN-XP502F-3T Performance
Wide Voltage Compatibility AC/DC 24–240 V wide-range input; no need to distinguish between AC and DC polarity; adapts to various on-site power supply environments; complies with international design standards for universal power supplies of similar products.
Multi-Channel Temperature Measurement 3-channel PT100 three-wire sensor inputs, independently monitoring the temperature of the three-phase windings, with a measurement accuracy of ±1%FS, meeting the standard accuracy levels of comparable international products
Colorful Touchscreen Interaction 2.8-inch color LCD touchscreen with direct touch operation, offering a more intuitive user experience compared to the button-operated monochrome or small-size displays found on some imported products
Multilingual Support The one-click language switching feature on the dashboard meets the needs of cross-regional projects, foreign trade and export operations, and multilingual operations and maintenance teams.
Alarm and Protection Logic Graded output for over-temperature alarms and over-temperature trip, with a contact rating of 16 A/AC 250 V, meeting standard protection requirements such as fan interlocks and trip interlocks.
Fault self-diagnosis Automatically detects sensor wire breaks (-OP-) and device malfunctions (-ER-), triggering audible and visual alarms; provides clear fault localization, reducing the difficulty of on-site troubleshooting
Historical Data Recording Equipped with a built-in clock chip, it automatically records historical temperature data with timestamps and historical maximum temperatures, facilitating operational and maintenance traceability; its data storage capabilities are on par with those of international products.
Remote Communication Integration Equipped with the standard MODBUS-RTU communication protocol as standard, it can be seamlessly integrated into existing SCADA and backend monitoring systems, offering compatibility with leading international protocols.
Password Permissions Management Set password protection for parameters to prevent accidental changes or modifications of critical thresholds by unauthorized personnel, ensuring the security of system operation.
Compact Embedded Installation 96 × 96 × 84 mm standard flush-mount dimensions; 90 × 90 mm cutout; compatible with panel modification dimensions for mainstream imported products; requires minimal replacement work

Why Choose Domestic Substitutes?

Compared to imported temperature control products, the YN-XP502F-3T already meets the practical needs of the vast majority of dry-type transformer applications in terms of temperature measurement, alarms, fan interlocking, and remote monitoring, while also offering the following additional advantages:

  • Localized technical support and rapid response—no need to wait for spare parts from overseas or for engineers to schedule visits
  • Shorter lead times, lower procurement costs, and a more competitive overall value proposition
  • Parameter settings, alarm thresholds, and other features can all be customized based on on-site conditions, offering greater flexibility.
  • Complies with the Chinese industry standard JB/T7631-2016 and has passed ISO 9001, 14001, and 45001 system certifications, ensuring quality.

If you are evaluating domestic alternatives to imported temperature controllers, please feel free to contact our technical team for product selection comparisons and on-site compatibility assessments.

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